September 09, 2001

With the Hoy Glue Gun, I attached the rectangular piece to one of the spines.

Take your time and glue a little section at a time. Hot Glue hardens too quickly to attach it in 1 try.

Trust me on this one ;)

 

 

September 09, 2001

Since the corridor is angled, cut off a section from the rectangle. Use the picture above as a reference for the shape to take off.

Even though it looks like a round slope cut...

September 09, 2001

... when curled, the cut will be a straight line, to allow connection of the next tube piece.

Hot Glue it to the back of the wall.

September 09, 2001

For the center tube section, which is also where the door leading to the cockpit will be cut out, the proper shape to cut out of the rectangle resembles a fish. Sorta :)

Remember to score it at every cm or so to allow the foamcore to bend into a circle.

September 09, 2001

This is what the center section of the tube looks like.

The "fish" shape gives it the proper angles on both ends to make a better connection between the front and back tube ends.

September 09, 2001

Here is a picture of the almost finished tubes.

 

On the left, all 3 sections have been glued together. For the right side (this is the corridor that goes to the cockpit, see the shape of the paper cut out?)

I just made a copy of the first tube section and attached a straight 7 inch section to it's spine. The connection walls at the center angle are not yet made.

September 09, 2001

So here you can see how it's all taking shape when the tubes are placed against the back of the main wall.

For now it is loose, but after all the details are done, I will glue it in place.

September 16, 2001

Time for the walkway floor. I cut out shapes that matched the angles of the corridor curves.

September 16, 2001

Using my Hot Glue Gun, I bonded all the pieces together. This step also reinforces the corridor hallway from warping.

September 16, 2001

The first floor structure seen from inside. Another layer of foamcore will be added on top of this one to give it added height and to which we will place the decals.

September 16, 2001

Time for the door to the cockpit corridor. Cut 4 1 cm strips and use the curve technique.

Make sure not to go through to the other side. You want to bend the foamcore not cut it.

September 16, 2001

I cut out the rectangle door from the main tube.

Now Hot Glue Gun the 1 cm strips on the outside of the tube slightly offset from the edge. We want to create the groove effect where the door slides open and shut.

Looks silly now but wait till we place the 2nd layer of strips.

September 16, 2001

Take the remaining 1 cm strips and Hot Glue Gun over the previous strips.

This time align flush with the hole that was cut in the main tube to create the door.

The red arrow points to inside the grove which was the first strip. The black arrow is the 2nd layer of strips.

 

I hope that isn't too confusing.

 

September 16, 2001

Here with the lighting you can better see the groove effect we were aiming for.

A lot of trouble for a small detail but I want to try and capture the falcon 100% accurately :)

Oh the last step is to cut a small piece of foamcore and Hot Glue it at the top of the door on the INSIDE of the hallway.

 

Follow the red arrow up the groove. This is kindof a door stopper.

September 16, 2001

Next I have to make the connection piece for the 2 corridors.

Cut 2 identical side pieces with the same curvature as the outside of the tubes, a piece for the floor and for the ceiling.

Do you want to make your own Falcon Blastshield Diorama at home?
These sections are also available to help with this creation.