December 07, 2002

Time to make the mold.

I made a small box with scrap Foamcore pieces and covered the inside with Masking Tape. The Silicone will not stick to the Tape but would stick to Foamcore.

 

Because of the intricate angles, I must make it in 2 parts. To do this you must first surround the bottom half of the Sculpture with Plastiscine. Make sure there are not gaps for the Silicone to slip below.

Also, you must make holes in the Plastiscine to create anchors so that the 2 mold pieces interlock perfectly and don't slip when making your Positive Resin Copies.

Now before mixing the Silicone, I sprayed a Liquid Wax Release Agent so that the Mold will not bond to the Sculpture.

December 07, 2002

The product I use as many of you know is POR-A-MOLD from SYNAIR.

 

I've been using it for almost 10 years now and works perfectly eveytime and last forever.

 

It comes in 2 parts... Silicone and hardening Agent. You measure equal parts of both parts in a clean measuring cup.

Just make sure you don't use them to make a cake later on :D

December 07, 2002

It's quite easy, you pour the equal parts into a big clean Mixing Bowl.

December 07, 2002

Using a metal wisk, blend the chemicals together for about 5 minutes.

When it turns into one color and you cannot see streaks of Hadening agent, you are ready to pour into the mold.

December 07, 2002

SLOWLY pour the Silicone into your mold.

Do NOT plop it all at once or you will create Air Pockets that will create a huge disaster.

Let the Silicone slide into all the tiny spaces of the Sculpture and when it is fully covered, go to a corner and then fill to the top. Let harden for 12 hours.

December 09, 2002

When the Silicone has hardened you can turn the box upside down and tear open the bottom of the box.

BE CAREFULL NOT to RIP THE BOX. You need it to hold the Silicone of the second half.

Once the base has been peeled back, you can see the exposed Rear of the statue B.

 

You can also see how the plasticine was rapped around it to make a barrier. You must now remove the Plasticine but be CAREFULL the last thing you want to do is damage your statue before the mold is made. :D

December 09, 2002

Once all the plastiscine has been carefully removed, you should now see this... the Rear of the Statue completely exposed and the bottom half of the Silicone mold.

I now can use my Wax Spray release agent and cover the rear of the Statue B as well as the 4 walls of the box.

December 09, 2002

There's no turning back now :D

I mixed another batch of Silicone and poured it slowly over the Rear Statue B to avoid bubbles.

Now we wait another 12 hours as the Silicone cures.

December 09, 2002

After hardening for 12 hours, I removed the Foamcore box.

Sometimes it sticks to the Silicone so you have to rip and pull hard to get it completely clean.

The perfect way to get rid of all that negative energy :D

December 22, 2002

Now when you open the mold you might be in for a shock. Your Super Sculpy is all Yucky.

The heat from the Silicone curing dries up the Sculpey and makes it very brittle and almost imposible to have it remain in it's original state.

 

That's why you want to make sure you do your mold correctly the first time. One bad mixture could cause you to have to resculpt all over again. Not Good.

December 22, 2002

Well after pulling and scraping the Super Sculpy out of the mold, this is what we are left with. NOT a pretty site :)

I hope your mold came out good, because it would be hard to make another using these pieces. :P

December 22, 2002

Here is the finished mold. Both sides have been cleaned and are ready for resin.

First step is to spray your release agent. The one I use is from Synair. The same company that makes the mold and resin. It's called Synlube and is a liquid wax that dries in 5-10 minutes and creates a thin wax layer so that the resin will not stick to the Silicone mold and ruin it.

December 22, 2002

Once the Sunlube dried, I placed both pieces together and used my clamps to keep them tight. You don't want the resin to ooze out the sides.

I used equal parts of Polymer and hardener (Synair's Por-A-Kast resin kit), mixed them together and poured the liquid resin into the mold.

 

20 seconds later, as you can see in the photo, it is already hard and ready to be removed from the mold.

December 22, 2002

Slowly pull the halves apart and you will get a perfect copy of what you had originaly sculpted.

December 22, 2002

Now ease the resin out from the second half of the mold and Ta-dah...Instant copy :D

Do you want to make your own Palpatine's Office Statues at home?
These sections are also available to help with this creation.